Evolving Past Outdoor Reset to Achieve Higher Efficiency


Outdoor reset technology, which uses a single outdoor temperature sensor to determine boiler temperatures, is being eclipsed by innovative control technologies that utilize multiple factors plus artificial intelligence (AI) to increase efficiency. 

As an efficiency solution, outdoor reset is a step above older technologies that didn’t use any external factors for setting the boiler temperature. However, with the most cutting edge technologies of today, there are many additional factors that can be taken into account, and which improve efficiency even more.

Outdoor Reset Technology

Outdoor reset is a technology that correlates boiler settings with the outdoor temperature in one spot outside the building.  The purpose of this match-up is to increase efficiency by lowering systemic losses of energy that naturally occur from the production and distribution of thermal energy.

Here’s how outdoor reset works.  Heating curves are shown in the image below.  One of the curves is chosen manually by an installer or commissioning agent.  The colder the outside temperature, the hotter the water that’s produced (or the longer the system runs, in the case of steam systems).   The heating curve slope is chosen manually (top image) and the level of the slope is also chosen (2nd image). 

Choosing an Outdoor Reset Curve

Often there are more than a dozen curves to choose from.  There is inherently some uncertainty in choosing a curve.  One could argue that choosing a curve is part art and part science.  The main objective is to find a curve that will work for the building, and that leaves some room for error.  Finding that a curve is not steep enough, for example, is only going to be discovered when it’s really cold out.  This is not a good result.  Yet by choosing a curve that’s steeper than necessary, some system efficiency is sacrificed.

Once the system is set up, the chosen curve is usually not changed more than once or twice, if at all, so there’s not much in the way of “fine-tuning”.   Curve adjustments are only made after the fact, based on tenant complaints.  If the curve is too steep, tenants will not complain, yet efficiency is sacrificed.

[Note that steam systems use outdoor reset, but don’t work exactly like this.  Read about steam systems here:  A Modern Innovation for Improving the Efficiency of Steam Heating Systems]

Upgrading from Outdoor Reset to Leanheat AI

Among the factors that can be used to improve system efficiency is a group of building-specific factors such as how a building reacts to sun (e.g. amount of sunshine, time of day and time-of-year), wind (speed and direction), and “thermal inertia”, how a building responds to the heating system.  Other important factors that are accounted for are individual unit temperatures, particularly those units farthest from the heat source.  What’s needed to account for all these factors is energy intelligence software using algorithms that learn and adapt.

Leanheat AI actually takes into account all these extra factors using local weather forecasts, plus in-unit temperatures and humidity levels that  are gathered by strategically placed sensors through cellular IoT technology. Without human intervention, a dynamic heating curve unique to the building is created.  Boiler temperatures are controlled better, so there’s none of the typical large buffer that’s always been a necessary part of outdoor reset-controlled systems. As a result, the heating system runs more efficiently.  In Finland, where Leanheat was first introduced, efficiency improvements of 10-20% have been realized. 

An added benefit has been lower technical maintenance costs, such as from identifying and correcting housing units where climate control is problematic.

Back to top of post